The high-end economy lines GSN & GFE combine powerful with economic efficiency: both lines are also equipped with helical ground gears, ensuring a minimum noise level and smooth running. The entire needle bearing offers been especially made to reach high torques that beat the competition for devices of the same size. All planetary carriers are manufactured as a cage made from solid material. This increases silent operating characteristics while at the same time improving positioning accuracy and reducing backlash. An additional shaft sealing ring ensures maximum dirt and splash water safety in accordance with protection class IP65 in every lines.
One way to reduce backlash is by using precision gears. The focus on manufacturing in precision gears is definitely tighter tolerances, so all over the gear will be a tighter, more precise match. And the tighter fit means much less play in the gear teeth, which may be the trigger of backlash in the first place. Of course, precision gears are more costly, if the application demands high accuracy, after that precision gearing could be the way to go.
From a equipment design perspective, a simple way to reduce backlash is to ensure the teeth mesh tightly together. This is typically carried out by shortening the guts distance between gears. For pre-loading, this could be done utilizing a spring mechanism to hold the gears firmly in place. This also eliminates the play between your gear teeth and therefore eliminates backlash.
Of course, the kind of gears used can also have a huge impact on the quantity of backlash. So for example, some gear types such as stress wave gears, or harmonic equipment drives, possess zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Because of the lower torque ideals, the input stage can be dimensionally smaller compared to the result stage. Its short design makes the GSD series the ideal high-end gearbox for space restricted applications. The low standard backlash of the GSD collection makes it an ideal fit for highly powerful applications where highest positioning and velocity accuracy is required. The flange output creates highest torsional rigidity. For the lodging of particularly high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or more. The GSB line stands for high performance in combination with low backlash and high precision. Its robust, one-piece housing allows for a high gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL series offer the same advantages as the GSB line; the right angle shape makes the GSBL line an ideal match for all powerful applications where space is bound.