Warranty: 3 years
Relevant Industries: Manufacturing Plant, Machinery Mend Retailers, Development works , Energy & Mining, Other
Tailored help: OEM, ODM
Gearing Arrangement: Helical
Output Torque: 450—480000NM
Enter Velocity: 750-1500rpm
Output Speed: fourteen-280rpm
Merchandise title: rates steel plate welded hard toothed cylindrical driver gearbox
Use: Industrial Equipment
Gear Substance: forty five# Metal
Ratio: 8.23/ten.35/15.seventy five/20.forty nine/23.34/31.5/forty.seventeen/48.57
Heat treatment: Quenching
Materials: Cast iron/solid steel
Feature: Lower sound,easy set up, prolonged provider lifestyle and simple maintenance
Packing: Wooden box
Keyword: velocity reducer
Packaging Particulars: Items/wood box:Crane pace reducer charges metal plate welded challenging toothed cylindrical driver gearbox
|one. Gear is created of higher power low carbon alloy metal by carburizing and quenching. The hardness of tooth area can achieve HRC58-62. CNC grinding technologies is adopted for all gears, with higher precision and good speak to overall performance|
|2. higher transmission performance: single stage in excess of ninety six.5% double phase over ninety three% 3 phase above ninety%|
|3. secure operation and minimal noise|
|four, compact structure, light excess weight, prolonged service daily life and high bearing capacity|
|five. straightforward to disassemble, verify and assemble.|
|Procedure specifications and precautions|
|1.Substantial modularization design and style: several equip with different motor or other electrical power input conveniently.Exact same device sort could equip with various energy motor. It is effortless to comprehend the mix andjunction amongst every equipment kind.|
|2.Transmission ratio: fine division, extensive scope. The blended equipment type could sort very massive transmission ratio, i.e. output extremely low rotary speed.|
|three.Form of installation: the situation to be set up is not constrained.|
|4.High energy, compact: the box physique is manufactured of high toughness cast iron. Equipment and equipment shaft adapts the fuel carbonization, quenching and fine grinding method, therefore the bearing ability of unitvolume is higher.|
|five.Long life: Underneath the issue of right kind decided on (including picking appropriate operation parameters)standard procedure and servicing, the existence of main components of pace reducer (besides donning areas) ought to not be much less than 20000 hrs. The wearing elements include lubricating oil, oil seal and bearing.|
|6.Minimal sounds: simply because main parts of speed reducer are processed, assembled and analyzed critically,therefore the sound of pace reducer is minimal|
|seven.Parallel axis -bevel wheel velocity-down motor|
|Crane velocity reducer charges metal plate welded difficult toothed cylindrical driver gearbox|
|Our business is located in HangZhou Town, HangZhou Metropolis, ZheJiang Province, China, which is the gathering place for the production of reducer and its add-ons. We have twenty years of manufacturing and manufacturing encounter, and constantly give consumers with very good merchandise and specialized support, sound soon after-product sales support. Since its institution, we have been adhering to technological innovation, investigation and introduction of innovative engineering, and continually build new goods to satisfy marketplace demand. Our company largely engaged in gear, reducer and add-ons, common machinery components production, product sales. We have a excellent solution and skilled product sales and technical group. If you are intrigued in our goods and services, we are seeking forward to your online message or get in touch with for session.|
Q: Are you buying and selling business or company ?
A: We are manufacturing facility.
Q: How extended is your shipping time?
A: Typically it is 5-10 times if the goods are in inventory. or it is fifteen-twenty days if the goods are not in stock, it is in accordance to quantity.
Q: Do you provide samples ? is it totally free or extra ?
A: Yes, we could provide the sample for totally free cost but do not shell out the value of freight.
Q: What is your conditions of payment ?
A: Payment=1000USD, 30% T/T in progress ,equilibrium ahead of shippment. If you have an additional issue, pls truly feel totally free to speak to us as below:
What is a worm gear reducer?
A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer
The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer
Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.