Product Description

Solution Description

Twin Screw Extruder Twin Screw Gearbox High Torque Gearbox

 

Twin Screw Gearbox Features

— Substantial Speed
—Triaxiality parallel layout enhance B axis bearing potential.
—Challengling manufacture and handy assemply.Larger the cost.
—Modular composition design and style attain 2 varieties of gearbox torque quality.

 

Twin Screw Gearbox Introduction

 

Twin Screw Gearbox adopting most current common ISO1328,the precision of cylindrical equipment of spherical involute, and combining our long term encounter and specialty of twin-screw extruders, SHTDN gearboxes are meticulously made with prime advanced planning tips in the world for co-oriented rotating twin-screw extruders, with fully impartial Mental Property Legal rights.
The gears are produced of carburizing steel of higher-strength alloy of great good quality by carburizing and quenching for enamel, of which all the equipment grinding procedures are completed by imported gear grinding equipment. Gear parameters are optimized and specifically developed for the characteristics of twin screw extruders, reducing pressure concentration on root of equipment and bettering gear floor conditions. We have improved gear intension of flexural exhaustion, fatigue toughness and ratio of extensive diameter. We have also adopted the newest creating notion and technology of heating treatment method for the structure of gears, thus ensured gears from uniformity of precision and toughness.

 

SHTDN Substantial Torque Gearbox Data Table

 

SHTDN Gearbox Power&Torque Table

Model

CD(MM)

Torque Grade(T/A3)

RPM 300r/min

RPM 400r/min

RPM 500r/min

RPM 600r/min

RPM 800r/min

RPM 900r/min

SHTD20N

eighteen

seven.5kw

11kw

SHTD25N

22

11kw

15kw

18.5kw

22kw

SHTD30N

26

22kw

30kw

37kw

SHTD35N

30

18.5kw

22kw

30kw

37kw

50kw

60kw

SHTD40N

34.five

30kw

45kw

55kw

65kw

90kw

90kw

SHTD50N

42

55kw

75kw

90kw

110kw

132kw

160kw

SHTD52N

43

55kw

75kw

90kw

110kw

132kw

160kw

SHTD58N

48

90kw

110kw

132kw

160kw

220kw

250kw

SHTD65N

fifty two

110kw

132kw

160kw

220kw

280kw

315kw

SHTD75N

60

160kw

220kw

250kw

315kw

450kw

500kw

SHTD85N

sixty seven.8

220kw

315kw

400kw

500kw

600kw

650kw

SHTD95N

78

350kw

450kw

550kw

650kw

900kw

1000kw

SHTD110N

ninety two

560kw

710kw

900kw

1000kw

SHTD125N

100

800kw

1000kw

1250kw

1400kw

SHTD135N

110

1000kw

1400kw

1600kw

2000kw

SHTD150N

one hundred twenty

1320kw

1750kw

 

 

 

 

 

Manufacturing Procedure
 

Packing&Supply
 

Packing Details: According to your purchase quantity packaging,transport wooden containers,air carton.

Shipping and delivery Particulars: 5-60days right after buy.

one.Rust-evidence oil processing,

   Prevent rust in transit.

2.Oiled paper offers,

   Prevent oil dry.

3.Bubble wrap package deal,

   Prevent collosions.

four.Unique foam packaging. five.Packing 6.Sealing

Our Support

 

24-hour Hotline

 

No subject when and where

to get in touch with we can locate our provider to you.

 

 

Pre-revenue Session

 

We have 5 income individuals online,

and no matter whether you have any issue

can be solved by way of on the web

communication,welcome your session.

Following-product sales Solutions

 

Obtain items have any

concerns about the solution,

can look for us,we will aid

you offer with the the very first time,to your gratification.

 

All ZT maintain shell out attention to each and every action of the particulars,We are searching forward to the forge in advance with each other with you!

 

 

FAQ

 

How long does it take to get my merchandise considering that I paid for them?

—According to yout order amount,we will give you a reasonable supply day.

 

Can I get the warranty of 1 year for free of charge?

—If you want the guarantee,you should pay out for it.If not,do not worry ,we have self-assurance in our merchandise.

 

How is your after-sale provider?

—You will get our aid in time as lengthy as you find anything wrong about our generates.Think us,you are worthy of the very best.

 

How extended will your merchandise previous?

—I am sorry that I can not accurately solution your concern,which is very different from your operation time,materials and components.
 

Application: Machinery
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

SHTDN Gearbox Power&Torque Table
Model
CD(MM)
Torque Grade(T/A3)
RPM 300r/min
RPM 400r/min
RPM 500r/min
RPM 600r/min
RPM 800r/min
RPM 900r/min
SHTD20N
18
7.5kw
11kw
SHTD25N
22
11kw
15kw
18.5kw
22kw
SHTD30N
26
22kw
30kw
37kw
SHTD35N
30
18.5kw
22kw
30kw
37kw
50kw
60kw
SHTD40N
34.5
30kw
45kw
55kw
65kw
90kw
90kw
SHTD50N
42
55kw
75kw
90kw
110kw
132kw
160kw
SHTD52N
43
55kw
75kw
90kw
110kw
132kw
160kw
SHTD58N
48
90kw
110kw
132kw
160kw
220kw
250kw
SHTD65N
52
110kw
132kw
160kw
220kw
280kw
315kw
SHTD75N
60
160kw
220kw
250kw
315kw
450kw
500kw
SHTD85N
67.8
220kw
315kw
400kw
500kw
600kw
650kw
SHTD95N
78
350kw
450kw
550kw
650kw
900kw
1000kw
SHTD110N
92
560kw
710kw
900kw
1000kw
SHTD125N
100
800kw
1000kw
1250kw
1400kw
SHTD135N
110
1000kw
1400kw
1600kw
2000kw
SHTD150N
120
1320kw
1750kw

###

High Torque Gearbox for Plastic Injection Moulding Machine High Torque Gearbox for Plastic Injection Moulding Machine High Torque Gearbox for Plastic Injection Moulding Machine

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

Application: Machinery
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:

###

SHTDN Gearbox Power&Torque Table
Model
CD(MM)
Torque Grade(T/A3)
RPM 300r/min
RPM 400r/min
RPM 500r/min
RPM 600r/min
RPM 800r/min
RPM 900r/min
SHTD20N
18
7.5kw
11kw
SHTD25N
22
11kw
15kw
18.5kw
22kw
SHTD30N
26
22kw
30kw
37kw
SHTD35N
30
18.5kw
22kw
30kw
37kw
50kw
60kw
SHTD40N
34.5
30kw
45kw
55kw
65kw
90kw
90kw
SHTD50N
42
55kw
75kw
90kw
110kw
132kw
160kw
SHTD52N
43
55kw
75kw
90kw
110kw
132kw
160kw
SHTD58N
48
90kw
110kw
132kw
160kw
220kw
250kw
SHTD65N
52
110kw
132kw
160kw
220kw
280kw
315kw
SHTD75N
60
160kw
220kw
250kw
315kw
450kw
500kw
SHTD85N
67.8
220kw
315kw
400kw
500kw
600kw
650kw
SHTD95N
78
350kw
450kw
550kw
650kw
900kw
1000kw
SHTD110N
92
560kw
710kw
900kw
1000kw
SHTD125N
100
800kw
1000kw
1250kw
1400kw
SHTD135N
110
1000kw
1400kw
1600kw
2000kw
SHTD150N
120
1320kw
1750kw

###

High Torque Gearbox for Plastic Injection Moulding Machine High Torque Gearbox for Plastic Injection Moulding Machine High Torque Gearbox for Plastic Injection Moulding Machine

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Bubble wrap package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

Is a worm gear reducer gearbox right for your application?

If you're interested in gear reduction and wondering if a gearbox is right for your application, you've come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let's take a closer look.
worm reducer

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it's important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they're easy to maintain, which means they're an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China High Torque Gearbox for Plastic Injection Moulding Machine     worm gearbox applicationChina High Torque Gearbox for Plastic Injection Moulding Machine     worm gearbox application
editor by czh 2023-01-09